Last updated on Friday, 12, September, 2025
Table of Contents
Work in Process Inventory: Meaning, Formula, Calculation & Examples
The work-in-progress inventory is a major component of the manufacturing companies that reflects products under consideration of entering the production process but being unfinished. Work-in-progress inventory needs to be managed by companies to maintain an eye on their cost of manufacturing and maximize the effectiveness of their own manufacturing process. This article will tell you everything you want to know about WIP inventory, such as calculations, examples, and tips on how to manage it correctly.
What Is Work in Process (WIP) Inventory?
WIP inventory refers to the semi-manufactured products that are being produced. They have initiated their production but have not yet sold out to the customers.
Work in process inventory in manufacturing carries partially worked raw material, finished goods awaiting completion, and goods awaiting quality tests. In contrast to merchandise held for sale, WIP inventory is the cost of materials, labor, and overheads that have already been paid on goods still in the process of further processing.
For instance, let’s take a furniture manufacturer that makes chairs. The work in process inventory could be chair frames awaiting cushions, for paint, or assembly. They are no longer raw materials but yet to be complete products.
Components of WIP Inventory
Work in process inventory is identified three key cost components:
Raw Materials
These are raw materials removed from stock and put on products in production. Putting raw materials into production puts them into the WIP inventory until the final product.
Direct Labor
This entails salaries to those workers directly involved in the production of the products. Work in process inventory cost flow must account for the time workers spend working on each of the products as it is shifted from stage to stage of production.
Manufacturing Overhead
These are indirect costs such as factory rent, utility costs, equipment maintenance, and wages for supervisors. These are applied to all the products that are under production and also in the WIP inventory valuation.
Formula for Calculating WIP Inventory
The simple work-in-progress inventory formula is:
WIP Inventory = Beginning WIP + Raw Materials Used + Direct Labor + Manufacturing Overhead – Cost of Goods Manufactured
The above equation assists you in the work in process inventory calculation of the value of goods in process at the end of a given time period.
Alternative Formula
Alternatively, calculate WIP inventory with:
Ending WIP Inventory = Beginning WIP Inventory + Total Manufacturing Costs – Cost of Goods Manufactured
Both the above equations provide the same amount and assist in work in process inventory calculation.
How to Calculate WIP Inventory?
Let us divide the work in process inventory calculation into easy-to-understand steps:
Step 1: Calculate Beginning WIP Inventory
Beginning work in process inventory is the quantity of goods that are in the process of production at the beginning of the period you are calculating.
Step 2: Add Costs of Manufacturing
Add all the costs that were incurred during the period:
- Raw material used during manufacturing
- Direct labor wages
- Manufacturing overheads
Step 3: Subtract Cost of Goods Manufactured
This is the value of total goods completed within the period.
Step 4: Calculate Ending WIP
Ending work in process inventory is equal to starting WIP plus additional costs minus completed goods cost.
Practical Example of Calculation
A work in process inventory example is shown below:
- Beginning work in process inventory: $50,000
- Raw materials used: $80,000
- Direct labor: $40,000
- Manufacturing overhead: $30,000
- Cost of goods manufactured: $120,000
Work in process inventory calculation: WIP = $50,000 + $80,000 + $40,000 + $30,000 – $120,000 = $80,000
This indicates that you have $80,000 of work in process inventory at the end of the period.
Book Your Free Marketing Consultation
Importance of WIP Inventory Management
Cost Control
Prompt work in process inventory management allows companies to maintain cost of production within control by monitoring precisely how much money is spent on work in progress. This information assists managers to utilize resources more efficiently.
Cash Flow Management
Increased levels of WIP have more funds locked up in the production process. With work in process inventory turnover management, businesses are able to maximize cash flow and have fewer funds tied up in incomplete products.
Production Planning
Understanding the amount of WIP enables production schedules to be better planned by managers. Too high of work in process inventory can indicate that the production is being carried out at a rate that is too slow or there is a bottleneck in the process.
Financial Reporting
Work in process inventory accounting must yield accurate financial statements. WIP inventory must be treated as a current asset on the company’s balance sheet.
Practical Examples of WIP Inventory
Example 1: Manufacturing of Cars
100 cars are at various stages of manufacturing:
- Chassis assembly: $15,000 per car
- Engine installation: $25,000 per car
- Interior fitting: $35,000 per car
- Quality checking: $40,000 per car
Assume there are 100 units at every stage. Total work in process inventory is $11,500,000.
Example 2: Food Processing
A bakery producing bread has:
- Initial work in process inventory: $5,000
- Used ingredients and flour: $20,000
- Baker wages: $8,000
- Utility and oven rental fees: $3,000
- Cost of finished bread: $25,000
Ending work in process inventory = $5,000 + $20,000 + $8,000 + $3,000 – $25,000 = $11,000
Example 3: Textiles Production
A clothing company monitors WIP through the following steps:
- Cutting cloth
- Sewing
- Inspection for quality
- Preparing for packaging
Each process brings overhead and labor cost to the value of work in process inventory.
Work in Process Journal Entry
Work in process inventory journal entry is normally prepared for:
When raw material is placed into production:
- Debit: Work in Process Inventory
- Credit: Raw Materials Inventory
When directly applied to labor:
- Debit: Work in Process Inventory
- Credit: Wages Payable
When directly applied to produce overhead:
- Debit: Work in Process Inventory
- Credit: Manufacturing Overhead
When the products are complete:
- Debit: Work in Process Inventory
- Credit: Finished Goods Inventory
Improving WIP Inventory Turnover
Work in process inventory turnover is an indicator of how efficiently the company is turning WIP into finished goods. Formula:
WIP Turnover = Cost of Goods Sold ÷ Average WIP Inventory
Faster production and improved cash flow are achieved through greater turnover. Turnover can be improved through:
- Removal of production bottlenecks
- Improved workflow efficiency
- Improved production scheduling
- Investment in automation
Conclusion
Work in process inventory is a critical production operation component that must be accurately tracked and monitored. Knowledge of the work in process inventory formula and accurate work in process inventory calculation procedures assists firms in cost control, improved cash flow, and good manufacturing decisions.
Successful work in process inventory management is achieved by ongoing monitoring, effective cost recording, and ongoing enhancement of processes. With good control of beginning work in process inventory and ending work in process inventory, firms can maximize their operations and enhance profitability.
No matter if you are dealing with work in process inventory in manufacturing firms or service firms, the concept is still the same: keep costs up to date, monitor work in process inventory turnover rates, and try to keep the time and resources invested in unfinished merchandise to a minimum. Understanding work in process inventory valuation and work in process inventory cost flow is essential for effective business operations.
FAQs
Q: What is work in process vs. work in progress?
Work in process vs work in progress – they can be used interchangeably; they are both goods in process in the process of production.
Q: How frequently should companies calculate WIP inventory?
Most companies calculate work in process inventory every month for the purpose of reporting financials, but it is simpler to carry work in process inventory daily.
Q: Why do manufacturing companies place such emphasis on WIP inventory?
Work in process inventory helps in tracking the costs of manufacturing, managing cash flows, and producing reliable financial reports on incomplete products.